Engines
Changing engine oil on a CFN (CFNA) engine in a Volkswagen Polo Sedan (rus.)
Photo report
CFNA 1.6 engine knocking on cold start on VW Polo Sedan (rus.)
Photo report
Changing oil and filters for Volkswagen Polo Sedan, self-service manual (rus.)
Photo report
New 1.6 CWVA engine of the EA211 series for the new VW Polo sedan, assembled in Kaluga (rus.)
Photo
Petrol engine 1.4 TSI (CZCA, CZDA, CZEA) - location of sensors and components (rus.)
Installation locations for sensors and elements of 1.4 TSI gasoline engines.
Engines 1.4/92 kW and 1.4/110 kW TSI ( CZCA, CZDA, CZEA
) are installed by VAG on VW Polo Sedan (614) cars.
Replacing the timing belt on a CWVA engine (rus.)
Photo report This engine was installed on: VW Golf 7 (5G), VW Golf Sportsvan (AM1), VW Polo Sedan (612), Skoda Octavia A7 (5E), Skoda Fabia 3 (NJ), Skoda Yeti (5L), Skoda Rapid ( NH), SEAT Leon 3 (5F), SEAT Ibiza 4 (6P). The mileage in the capital's traffic jams was 68 thousand km, it was decided to replace the timing belt. Original spare parts: 04E109119C — timing belt, 04E109244B — timing pulley, 04E109479B — timing pulley…
Engine 1.6 (CFNA) 16V (rus.)
Repair and service. Installed on Volkswagen Polo Sedan Contents: Design features, Checking compression in the cylinders, Cleaning the crankcase ventilation system, Adjusting the valve timing, Removing and installing the timing chain, Replacing the power unit suspension mounts, Replacing the timing chain cover gasket, Replacing the head gasket cylinder block, Replacing valve stem seals, Replacing crankshaft oil seals, Cylinder head, Removing and installing the power unit, Lubrication system, Removing and installing the oil pump, Cooling system, Removing and installing the electric radiator fan of the cooling system, Replacing the radiator of the cooling system, Replacing the water pump , Replacing thermostats, Engine power system, Replacing the air filter element, Removing and installing the fuel pump and filter, Removing and installing the fuel rail, Removing, checking and installing fuel injectors, Removing and installing the throttle assembly, Removing and installing the throttle pedal, Fuel vapor recovery system, Exhaust gas system, Replacement of the main muffler block and intermediate pipe, Replacement of the additional muffler block and exhaust pipe, Removal and installation of the catalytic converter, replacement of its gasket, Removal and installation of thermal screens.
4-cylinder injection engine (1.6 l engine, 4V, EA 211) (eng.)
Repair Manual.
Engine code: CWVA, CWVB. VW Polo 5 from 2014 release, VW Polo Lim RUS from 2021 release VW Polo 6 from 2021 release, VW Polo Lim RUS from 2021 release Repair manual for 1.6 liter EA211 series petrol engines with letter designations: CWVA, CWVB
. Edition 11.2020. Contents (repair groups): 00 — Technical data, 10 — Removing and installing engine, 13 — Crankshaft group, 15 — Cylinder head, valve gear, 17 — Lubrication, 19 — Cooling, 24 — Mixture preparation — injection, 26 — Exhaust system , 28 — Ignition system. 00 - technical data, 10 - removal and installation of the engine, 13 - crankshaft gear, 15 - cylinder head, valve mechanism, 17 - lubrication system, 19 - cooling system, 24 - formation of the fuel mixture, injection, 26 - exhaust system, 28 - ignition system. 438 pages.
1.6 / 81 kW MPI Engine. Workshop Manual (eng.)
Factory repair manual.
Engine code: CWVA.
Edition 06.2014 The CWVA engine was installed on cars: Volkswagen Polo Sedan / Volkswagen Polo Sedan (model code: 614) 2015 - etc. Contents (repair groups): 00 - Technical data, 10 - Removing and installing engine, 13 - Crankshaft group, 15 — Cylinder head, valve gear, 17 — Lubrication, 19 — Cooling, 20 — Fuel supply system, 24 — Mixture preparation — injection, 26 — Exhaust system, 28 — Ignition system. 278 pages. 28 MB.
4-cyl. direct injection engine (1.4 L, 4V, EA 211, turbocharger) (eng.)
Repair Manual.
Engine code: CPTA, CZCA, CZEA. VW Polo Lim RUS from 2016 release, VW Polo from 2014 release, VW Polo from 2010 release Repair manual for 1.4 liter petrol engines with letter designation: CPTA, CZCA, CZEA
. Edition 11.2018. These engines were installed on cars: Volkswagen Polo Sedan / Volkswagen Polo Sedan (model code: 614) 2017 - 2021 Contents (repair groups): 00 - Technical data, 10 - Removing and installing engine, 13 - Crankshaft group, 15 - Cylinder head, valve gear, 17 — Lubrication, 19 — Cooling, 21 — Turbocharging/supercharging, 24 — Mixture preparation — injection, 26 — Exhaust system, 28 — Ignition system. 00 - technical data, 10 - removal and installation of the engine, 13 - crankshaft gear, 15 - cylinder head, valve mechanism, 17 - lubrication system, 19 - cooling system, 21 - turbocharging / supercharging, 24 - formation of the fuel mixture, injection , 26 — exhaust system, 28 — ignition system. 360 pages. 12 Mb.
Gasoline engines of the EA211 family (rus.)
Device and principle of operation.
Self-study program 101 Skoda
.
The EA211 engine family, created within the MOB modular transverse petrol engine platform, is part of the new MQB modular transverse platform concept. EA211 engines will be installed on cars of various brands of the concern. The EA211 engine family consists of 3 and 4 cylinder modular petrol engines: both naturally aspirated with manifold injection (MPI) and turbocharged direct injection (TSI). Contents: Introduction to the EA211 family MOB petrol engines, Engine specifications: CHYA, CHYB, CPGA, CJZB, CJZA, CHPA, CWVA
, Mechanical parts of the 1.2L and 1.4L EA211 TSI engines, Cooling system, Intake system and turbocharging , Crankcase ventilation systems, Fuel vapor recovery system, Engine lubrication system, Power system, Engine speed sensor, Special tools.
Information on VAG engine repair / Engines repair
This engine repair information applies to all VAG vehicles. To quickly find documentation for your engine, simply press Ctrl-F on your keyboard and type the letters of your engine. For example: 2E or BSE (English only!)
Running in the Polo Sedan
Volkswagen Polo cars are distinguished by high quality workmanship and the materials used, so they are immediately ready for full use and do not require special running-in. However, during the initial period of operation of the car (the first 1000 km), intensive break-in of parts occurs. To increase the reliability, durability and efficiency of the vehicle during its further operation and after major engine repairs, we recommend following the following rules for operating the vehicle.
1. Before each trip, check and, if necessary, adjust the tire pressure to normal.
2. Do not allow the engine to operate at high crankshaft speed (more than 5000 rpm4).
3. Change to a lower gear in a timely manner, in accordance with road conditions, to avoid unwanted engine overload.
4. For better break-in of brake pads, try to avoid sudden braking.
5. If possible, avoid driving in deep snow, sand, and mud.
6. Do not tow a trailer and, if possible, try to avoid towing other vehicles.
7. Use a “soft” driving style, avoiding sudden acceleration, braking, and maneuvering.
8. Do not exceed the speed of 90 km/h, even on downhill slopes.
9. Periodically check and, if necessary, adjust the tension of the drive belt of auxiliary units (generator, power steering pump and air conditioning compressor). During the initial period of operation, the belt can stretch most intensively.
10. Monitor the condition of all vehicle fasteners and tighten them if necessary. Pay special attention to the fastening of wheels, steering parts, front and rear suspensions, and exhaust system pipes.
Fuel System
Replacing the fuel filter Volkswagen Polo sedan (rus.)
Photo report
Fuel supply system, petrol engines (eng.)
Workshop Manual Repair manual for the fuel system of gasoline engines.
Edition 02.2017 Engines with the letter designation: CMBA, CHPA, CJZA, CJZB, CJSA, CXSA, CJXA, CJXE, CYVA, CYVB, CZCA, CZEA, CWVA, CHZD, CZDA, CJXH, CJSB, CJXC
were installed on cars: Volkswagen Polo Sedan / Volkswagen Polo Sedan (614) 2015 - Contents: 00 - Technical data, 20 - Fuel supply system. 133 pages. 4 Mb.
General information on fuel systems
Suitable for many VW, Skoda, SEAT, Audi cars
User manual
The Volkswagen Polo sedan is developed on the PQ25 platform with MacPherson struts at the front and a semi-independent torsion beam at the rear. The brakes on the front wheels are ventilated discs, the rear wheels are drums. ABS is provided.
Main characteristics:
- Equipped with 16-valve GFNA 1.6 liter (11598 cm3) 85 and 105 hp engines. With. with a torque of 5200-5250 rpm.
- It accelerates to the first 100 km/h in 10.5 seconds.
- Consumes 6.5-7 liters of gasoline in combined mode.
- The overall dimensions of the FV Polo sedan are 4390 x 1699 x 1467 mm.
- The wheelbase is 2552 mm, ground clearance is 170 mm. When loaded, the clearance decreases to 130 mm.
The steering wheel is three-spoke and has a rim truncated at the bottom. Supplemented with electric booster. The central panel is laconic and has a simple set of easy-to-read instruments. The audio and climate control control units are located on the center console.
To ensure that everyday driving and correcting minor faults does not cause difficulties, it is recommended to use the Polo Sedan operating instructions. Although it is better to entrust current repairs and maintenance to specialized service centers.
Stylish Volkswagen Polo Sedan (metallic)
Front and rear suspension
Volkswagen Polo Sedan 2010- : Chassis (rus.)
Repair and service. Contents: Front suspension, Design features, Checking the technical condition of the front suspension parts on the car, Removing and installing the front suspension shock absorber strut, Repairing the front suspension shock absorber strut, Replacing the upper support and support bearing of the front suspension shock absorber strut, Replacing the ball joint, Removing and installing the lever front suspension, Replacement of front suspension anti-roll bar parts, Removal and installation of the steering knuckle, Replacement of the front wheel hub bearing, Removal and installation of the front suspension cross member, Rear suspension, Removal and installation of the rear suspension shock absorber, Replacement of the rear suspension spring, Replacement of the rear wheel hub, Replacing the rear wheel hub axle, Removing and installing the rear suspension beam, Checking and adjusting the wheel alignment angles.
Volkswagen Polo 2010 — Chassis (rus.)
VW technical training. The chassis, steering, brake system, wheels/tires are considered.
General information on suspension
Suitable for many VW, Skoda, SEAT, Audi cars
Brake system (ABS, EDS, ESP / Brake system)
Volkswagen Polo Sedan 2010- : Brake system (rus.)
Repair and service. Contents: Description of the design, bleeding the hydraulic brake system, replacing the brake pads of the front wheels, replacing the brake pads of the rear wheels, removing elements of the front wheel brake, replacing the wheel cylinder of the rear wheel brake, removing the master cylinder, removing the check valve of the vacuum brake booster , removing the vacuum brake booster, replacing the front wheel brake hose, replacing the rear wheel brake hose, removing the wheel speed sensors, removing the parking brake system elements.
General information on brake systems, ABS, EDS, ESP, etc.
Suitable for many VW, Skoda, SEAT, Audi cars
Steering
Volkswagen Polo Sedan 2010- : Steering (rus.)
Repair and service. Contents: Design features, Inspection and check of the steering on the car, Checking the free play (play) of the steering wheel, Steering column, Removing and installing the steering wheel, Removing and installing the steering column cover, Removing and installing the steering column, Steering rods, Replacing the outer tip steering rod, Replacement of the steering rod and its protective cover, Replacement of the steering mechanism.
Steering. Power steering (rus.)
VW technical training. Contents: Geometry. Steering linkage, Hydraulic and hydromechanical power steering, Hydraulic power steering Touareg until 2008. Phaeton (before 2010), Hydraulic booster. Power take-off. Touareg NF 2010, Electro-hydraulic power steering, Electromechanical power steering of 1st, 2nd and 3rd generations, Electromechanical power steering in the steering column of New Polo Sedan.
General information on steering
Suitable for many VW, Skoda, SEAT, Audi cars
Transmission, clutch
Changing the oil in an automatic transmission 09G (Aisin) (rus.)
Photo report. Replacing ATF in a 6-speed automatic transmission (tiptronic). There were two reasons: first, there was no faith in lifelong working fluids. The second, in fact, confirms the first. I noticed that the transmission began to shift with slight jolts. The mileage on the car is ~95 thousand miles. The fluid was changed for the first time. Work from the category: “Simple, dirty, but needs to be done”...
Overhaul of the 02T gearbox, replacement of bearings in the manual transmission type 02T of the MQ200 family (rus.)
Detailed photo report.
Volkswagen Polo Sedan 2010- : Transmission, clutch (rus.)
Repair and service. Contents: Clutch, Design features, Bleeding the hydraulic clutch release drive, Replacing the working fluid in the hydraulic clutch release drive, Removing and installing the clutch, Replacing the bearing and clutch release fork, Replacing the working cylinder of the clutch release drive, Replacing the master cylinder of the hydraulic clutch release drive, Removing and installing the pedal clutch, Replacing the hydraulic clutch release pipeline, Gearbox, Design features, Checking the level, adding and replacing oil in a manual transmission 02T, Checking the level, adding and replacing working fluid in an automatic transmission 09G, Replacing gearbox seals, Removing and installing the box gears, Removing and installing the automatic transmission selector lever, Replacing transmission control cables, Adjusting the control drive of a manual transmission, Adjusting the control drive of the automatic transmission, Removing and installing the electronic control unit of the automatic transmission, Front wheel drives, Design features, Checking technical condition of the front wheel drives, Removal and installation of the front wheel drives, Replacement of constant velocity joints.
6-speed automatic transmission from June 2011 (rus.)
Electrical diagram
Automatic 6-speed gearbox 09G, Workshop Manual (eng.)
Automatic transmission repair manual 09G.
Edition 07.2014 Six-speed automatic transmission 09G
with gearbox letters:
GSY, HFS, GJZ, HFR, HFT, HTN, HTM, HTP, JUH, JTY, JUG, KGK, KGH, KGJ, KGV, JUF, KGG, MFZ, JUF , KGG, MFZ, QAW, PAL, QNQ, QEM,
installed on cars: Volkswagen Polo Sedan Russia / Volkswagen Polo Sedan Russia (612, 614) Volkswagen Polo Sedan 4 / Volkswagen Polo Sedan 4 (9A2) Volkswagen Polo 4 / Volkswagen Polo 4 (9N3, 9N4) Contents (repair groups): 00 — Technical data, 32 — Torque converter, 37 — Controls, housing, 38 — Gears, control, 39 — Final drive — differential. 197 pages. 5 Mb.
Information on repair of VAG gearboxes / Transmission repair
This transmission repair information applies to all VAG vehicles.
Before leaving
Before leaving, check the technical condition of the car. You will spend no more than ten minutes, but you will be sure that the systems and components of the car are in good working order. The check must also be carried out during daily use of the car, even if it seems to you that everything is working flawlessly. Some of the work can be done while the engine is warming up, saving a few minutes.
1. When approaching the parking lot, pay attention to whether there are any oil or operating fluids leaking under the car. If possible, fix the leak before leaving.
2. Walk around the car. Check the following:
- completeness of removable parts (windshield wiper blades, exterior mirrors, etc.);
- integrity of body glass, headlight lenses and lanterns. Don't delay replacing broken lenses. Replace cracked body windows as soon as possible;
- tire condition. Radial tires have soft sidewalls, causing tires with rated inflation pressure to appear flat. Remember their appearance (draft). At least once a month, check the air pressure in your tires and, if necessary, adjust it to the recommended pressure for your tire type. A difference in pressure values within the range of 0.2-0.3 kgf/cm2 can worsen the controllability parameters, the smoothness of the vehicle and lead to unwanted skidding or drift when braking. Low tire pressure causes the tread to wear out faster and consumes more fuel.
3. Check the oil level in the engine crankcase and, if necessary, bring it up to normal.
4. Check the brake fluid level in the hydraulic reservoir of the brake system and clutch release (on vehicles with a manual transmission). If necessary, add fluid to the correct level.
5. Check the coolant level in the expansion tank. If necessary, bring it to normal.
Before driving, be sure to check the operation of the braking system with the vehicle stationary by pressing the brake pedal (shown on a vehicle with an automatic transmission). If the pedal “sinks” to the floor without resistance, it means the brake system is faulty. Operation of such a vehicle is prohibited.
Body
Volkswagen Polo Sedan 2010- : Body (rus.)
Repair and service. Contents: Removing and installing the radiator trim, Removing and installing bumpers, Removing and installing wheel arch liners, Removing and installing the front fender, Removing and installing the hood, Removing and installing the hood lock, Removing and installing the grille and air intake duct, Windshield wiper, Removing and installing the front door trim, Replacing the front door limiter, Replacing the front door lock switch, Replacing the outside front door handle, Replacing the front door lock, Replacing the front door glass, Replacing the front door window regulator, Removing and installing the rear door trim, Replacing the rear door limiter , Replacement of the outer rear door handle, Replacement of the rear door lock, Replacement of the rear door glass, Replacement of the rear door window regulator, Removal and installation of the rear door, Removal and installation of the trunk lid, Replacement of the trunk lid lock, Fuel tank filler hatch cover, Removal and installation of the front seats, Removing and installing the rear seat, Removing and installing the floor tunnel and instrument panel console linings, Removing and installing exterior mirrors, Removing and installing the interior mirror, Instrument panel, Removing and installing the glove box, Removing and installing interior linings, Removing and installing the linings trunk, Removing and installing the battery mounting shelf, Replacing the fixed glazing of the body, Anti-corrosion protection of the body, Cleaning the drainage holes.
Body check points VW Polo sedan (rus.)
General information on the body, tires and wheels
Suitable for many VW, Skoda, SEAT, Audi cars
Comparison of Polo and Polo sedan
The Volkswagen Polo Sedan belongs to the fifth generation, occupies one of the first places among class B cars, and even many years after its appearance on the Russian market is not considered obsolete. The VW Polo sedan is highly valued by our car enthusiasts, designed specifically for Russian roads, produced in Russia since 2010 at the Kaluga automobile plant of the Volkswagen company.
The European Polo differs from the sedan produced for Russia. This is a sixth generation car, appeared in 2021 after updates were made. It is a five-door hatchback with a spacious interior, trunk volume of 351 liters, and a large number of systems that facilitate its operation.
The European Polo is notable for its characteristic appearance, combining classic proportions and modern design:
- It features a short rear overhang, a tapered front end, and dynamic rear struts.
- Has a relatively low rise.
- The instruments on the panel are located on the same axis.
- The BB Polo sedan body is equipped with LED running lights, an auto-braking system, and a pedestrian recognition function.
- There are options for monitoring blind spots, semi-automatic parking, keyless start and access to the cabin.
The difference between Polo and Polo sedan concerns, first of all, the body and operating conditions. Based on the quality of the roads, our sedan is equipped with a stronger all-metal body, galvanized in areas susceptible to corrosion. Its engine is unpretentious, the suspension is reinforced.
In 2015, our Polo underwent restyling: the design and quality of the headlights, radiator grille, and bumpers changed. Innovations have appeared in the interior of the Volkswagen Polo sedan: the seats have become more comfortable, the steering wheel has become more functional, and modern media systems have appeared.
Read also Technical characteristics of Volkswagen Turan
The body of the VW Polo sedan is larger than that of the European Polo, the chassis has been strengthened, the hood line has become higher, and the interior is more spacious. The slope of the windshield has increased and the wheelbase has become longer. New materials were used for interior decoration, sound insulation was improved.
Restyled version of the Volkswagen Polo sedan model
Electrical equipment
Fuses and relays VW Polo Sedan (all modifications) (rus.)
Fuses for Volkswagen Polo sedan: Fuse block B -SB-, Relay and fuse block 1 -SR1-, Fuse block A -SA-, Fuse block C -SC-, Relay block on the battery.
Self-diagnosis of the ERA-Glonass system on VAG vehicles (rus.)
Test of the performance of components and communications of the ERA-Glonass system on VW, Skoda, Audi, Seat cars. Self-diagnosis checks the control unit, antennas, microphone, speaker, all device connections, call button and emergency battery status. The emergency response system for accidents (abbreviation ERA) operates on the basis of the Russian GLONASS navigation system (analogous to GPS) and is installed on all new VW cars.
Volkswagen Polo Sedan 2010- : Electrical equipment (rus.)
Repair and service. Contents: Design features, Diagnosis of malfunctions of on-board electrical equipment, Mounting blocks, Location of fuses, fuses and relays, Battery, Generator repair, Starter repair, Replacement of the ignition switch (lock) cylinder and immobilizer antenna unit, Removal and installation of the ignition switch (lock) , Removal and installation of ignition coils, Replacement and maintenance of spark plugs, Engine management system, Design features, Removal and installation of the electronic engine control unit, Replacement of engine control system sensors, Checking and adjusting headlights, Replacement of lamps, Replacement of headlights, Replacement of fog headlights, Replacement of the side turn signal light, Replacement of the rear light, Replacement of the additional brake light, Replacement of the general interior lighting, Replacement of the trunk light, Replacement of the license plate lights, Replacement of the steering column switches, Removal and installation of the horn, Removal and installation of the slip ring sound signal and airbag, Replacement of the windshield wiper motor, Replacement of the electric windshield washer pump, Removal and installation of the windshield washer reservoir, Replacement of the central power window control unit, Replacement of the power window control switch for the right front and rear doors, Replacement of the front door window motor, Replacement of the rear door power window motor, Removing and installing the electric motor of the radiator fan of the engine cooling system, Removing and installing the electric motor of the air blower, Removing and installing the instrument cluster, Replacing the exterior lighting control unit, Replacing the control unit for the electric headlight corrector, Replacing the hazard warning switches, heated front seats and rear window, Replacing the lock switch trunk lid, Replacing the door lock switch, Removing and installing the audio system head unit, Removing and installing the sound system speakers, Replacing the brake light switch, Replacing the parking brake warning light switch, Replacing the emergency oil pressure drop warning light sensor.
Electrical circuits for Volkswagen Polo Sedan 2015. (rus.)
The vehicle equipment code is indicated in parentheses. Contents: 6-speed automatic transmission (G1A), Climatronic (9AK), Anti-lock braking system ABS (1AC), Anti-lock braking system ABS with assist system, Audio system RCD 310, Basic equipment, Radiator fan, Head unit, Daytime running lights and fog lights (8K3 )(8WB), Air conditioning (9AB), Cruise control (8T2), Multifunction steering wheel (2ZH)(4LN), Heated windshield (4GX), Security alarm (7AH), Parking assistant (7X2)(7X3), Heated Seats (4A3), Fog Lights (8WB), Fuse Locations, Dual Headlight (8BG)(8BH), Headlight Washer System (8W1), Airbag System (4UE)(4X0)(4X1)(4X3), Systems comfort (4R1)(4R2), Comfort systems (4R3), Power steering (1N3), Electrochromic interior mirror and rain sensor (4L6)(8N6).
Replacing the instrument panel on a VW Polo Sedan from Polo GTI (rus.)
Photo report
6-speed automatic transmission from June 2011 (rus.)
Electrical diagram
General information on electrical equipment
Suitable for many VW, Skoda, SEAT, Audi cars
Radios and radio navigation systems for Volkswagen, Audi, Skoda, Seat
Documentation for car radios and navigation Volkswagen, Audi, Skoda, Seat
